RoughInSizing calculators for the trades

Baluster spacing calculator

Enter the length between posts and the baluster width. You get the number of balusters, the exact gap that spaces them evenly, and where to mark the first one.

IRC R312.1.3: under 4 inEqual gaps, post to postLayout to 1/16 in

Inputs

in
Inside face to inside face.
in
1-1/2 in for a 2x2, 3/4 in for many metal balusters.
in
Must be under 4 in. 3-7/8 in leaves a little margin.
Rail sections of the same length.

Result

You need
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How it is worked out

Balusters = (length − max gap) / (baluster width + max gap), rounded up Gap = (length − balusters x width) / (balusters + 1) On centre = gap + width

A 72 in section with 1-1/2 in balusters and a 3-7/8 in limit takes (72 − 3.875) / 5.375 = 12.7, so 13 balusters. That leaves 72 − 19.5 = 52.5 in of space in 14 gaps, 3.75 in each. Mark the first baluster's centre 3.75 + 0.75 = 4.5 in from the post, then every 5.25 in.

The 4 inch rule

IRC R312.1.3 requires that a 4 in sphere cannot pass through any opening in a required guard, from the floor up to 34 in. Along the open sides of stair treads the limit is 4-3/8 in, and the triangle formed by the tread, riser and bottom rail may not pass a 6 in sphere. Guards are required where the walking surface is more than 30 in above the floor or grade below.

Wood balusters vary a little in width, and a gap of exactly 4 in fails the test. Lay out from the centre of the section if you want the end gaps to match, and check the finished gap with a 4 in block.

Questions

How far apart should balusters be?

Close enough that a 4 in sphere cannot pass, so in practice 3-1/2 to 3-7/8 in between them. With 1-1/2 in balusters that is about 5 to 5-3/8 in on centre.

How many balusters per foot?

About 2.3 for 1-1/2 in balusters at just under 4 in apart, so roughly 3 balusters for every 16 in of rail.

How many balusters for an 8 ft section?

For 96 in between posts with 1-1/2 in balusters, 18 balusters with gaps of about 3-5/8 in (3.63 in).

What is the code for baluster spacing?

The IRC says no opening in a required guard may pass a 4 in sphere, or 4-3/8 in on the open side of stairs. Many decks and commercial buildings use the same 4 in rule.

How do I lay out balusters evenly?

Work out the exact gap, then mark the first baluster's centre one gap plus half a baluster from the post, and step off the on-centre distance from there. A spacer block cut to the gap keeps them true.

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